Configure Your UniRack

Step 1 — Select Type of Bay


Step 2 — Configure your Frame


Step 3 — Configure your Beams & Loads


Step 4 — Panels Added

Panels are selected automatically per level based on Frame Depth, Beam Length and Load.

Step 5 — Quantity & Price

Total Price: -
Total Rack Load: -

Recommended Safety Accessories

Before You Begin

Before placing your order, please review the following essential guidelines.

This will help you avoid mistakes, delays, and any confusion during the purchase process.

Please have the following information ready:

  • Accurate Measurements of your warehouse or storage area, including any obstacles such as Lighting fixtures, Columns, Switches, HVAC ducts, Sprinkler pipes, Lighting fixtures, Cable trays, or more.
  • Verified Floor Load Capacity (detailed explanation available further below).
  • Type of goods and movement patterns within your storage space.
  • Dimensions & Weight of Goods, which determine the required load capacity per level.
  • Rack placement logic: Single-deep racks are intended for wall-mounted placements, while double-deep racks are designed for island aisles.
  • Confirm if your floor allows drilling and anchoring since racks need to be anchored to the floor.
  • You will need additional safety accessories to enhance the life of the product.
  • Once you have these points ready, you can move on to planning your complete layout.

How to determine the appropriate rack dimensions for your facility?

  • Wall to Rack Clearance — Maintain a minimum gap of 150 mm between the rack and adjacent walls to allow for placement of the goods.
  • Aisle Clearance — Aisle spaces should be in accordance with the specifications of the manual handling area or the material handling equipment in operation.
  • Side Clearance — Ensure at least 100 mm clearance on exposed rack sides.
  • Safety Margins — Allocate a minimum clearance of 200 mm around designated handling zones to accommodate safe operations.
  • Determining the Rack Height Needed — A clearance of at least 150 mm must be maintained between the top of the rack and the ceiling. Where goods extend beyond the rack height, ensure a minimum 150 mm clearance between the top of the goods and the ceiling.
  • Structural Obstructions — In cases where building columns or pillars are positioned within the storage area, initiate a new run with a main bay. Racks should not be continued around the obstruction, as the residual space created is non-functional and cannot be effectively utilised. Even if you do manage that, the space is not utilisable, hence that rack is useless there.
  • Fire Safety Clearance — Maintain a clearance of 200 mm below sprinklers. Ensure racks do not block fire exits or firefighting paths.

 

  • Floor Level Tolerance:
    • General flatness: Maximum deviation of 4 mm, measured over any two survey points.
    • Floor slope: Maximum 1 in 500 (≈2 mm per meter).
    • Levelling shims can and should be used during installation to adjust minor unevenness, but the floor should already be reasonably flat before installation.
  • Floor Load Capacity:
    • Requirement: Floor should withstand at least 5.0 ton/m2 (50 kN/m2) for Storix PalletMax racks.
    • Point loads: Each upright leg generally carries 4-5 tonnes, depending on rack height, beam load, and configuration.
    • Concrete grade: Minimum M25 (25 N/mm2) is recommended.
    • Slab thickness: Typically 125–200 mm RCC slab with or without reinforcement mesh, designed considering rack loads plus any material handling equipment (MHE) used.

The Complete UniRack

A complete UniRack bay is made up of at least two upright frames and a set of load beams that support shelving panels. Additional bays can be attached using two beams, which are suspended between the upright frames. The upright frames are reinforced with diagonal and horizontal braces for strength and stability. Shelves can be made from steel panels, wooden boards, or mesh decking, depending on the type of goods stored, and the length of the beams defines the bay length.

Because of their medium-to-high load capacity, these racks must always be anchored to the warehouse floor using special floor anchors. Anchoring prevents racks from tipping over and ensures that their original alignment is maintained. In large installations, racks are exposed to continuous forces from frequent loading and unloading operations, which can cause gradual movement over time. By securing the racks with floor anchors, this movement is eliminated, and the system remains firmly in place.

01

Frame — Vertical structure that supports beams and holds the racking system. It is
made with vertical components called uprights.

02

 Horizontal & Diagonal Bracing — Provides lateral stability to prevent racking from
swaying, and connects the 2 uprights together.

03
  1. Load Beam — Horizontal component that supports the load (ex: boxes or cartons).
  2. Lock Pin — Secures beams to the frame to prevent dislodging.
05

 Aisle Identification Board — Labels aisles for easy identification and organisation.

06

Rack Load Notice — Displays the load capacity of the racking system to ensure safe
usage.

07

Row Spacer — Maintains distance between racks, ensuring stability.

08

Top Tie Beam — Connects frames at the top, adding stability and preventing flexing.

09

Wall Connector — It is a metal component used to anchor or connect the racking
structure to a nearby wall for extra stability and safety

10

Levelling Shims — Corrects any unevenness in the floor, ensuring the rack is level. The
upright leg is placed on the shim.

11

Upright Leg — or a Footplate. This is where the upright rests upon. The leg is
anchored into the floor to ensure sturdiness.

12

Panel — Panels are placed on the beams that provide a continuous surface for
irregular shaped items, loose items, or different /odd shaped pallets.

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01. Frame

Frame — Vertical structure that supports beams and holds the racking system. It is made with vertical components called uprights.

Horizontal & Diagonal Bracing — Provides lateral stability to prevent racking from swaying, and connects the 2 uprights together.
  1. Load Beam — Horizontal component that supports the load (ex: boxes or cartons).
  2. Lock Pin — Secures beams to the frame to prevent dislodging.
Aisle Identification Board — Labels aisles for easy identification and organisation.

Rack Load Notice — Displays the load capacity of the racking system to ensure safe usage.

Row Spacer — Maintains distance between racks, ensuring stability.

Top Tie Beam — Connects frames at the top, adding stability and preventing flexing.

Wall Connector — It is a metal component used to anchor or connect the racking structure to a nearby wall for extra stability and safety.

Levelling Shims — Corrects any unevenness in the floor, ensuring the rack is level. The upright leg is placed on the shim.

Upright Leg — or a Footplate. This is where the upright rests upon. The leg is anchored into the floor to ensure sturdiness.

Panel — Panels are placed on the beams that provide a continuous surface for irregularly shaped items, loose items, or different /odd-shaped pallets.

The Main Bay & the Add-on Bay

The Main Bay:

Often referred to as the Starter Bay, this unit is a complete rack section made up of two upright frames connected by a full set of beams. It can function independently as a single unit or serve as the starting point for a continuous row of racks. From the Main Bay, the system can be extended as needed, with the help of various compatible accessories and components.

The Add-on Bay:

Commonly known as the Extension Bay, this unit consists of one upright frame and a set of beams. Unlike the Main Bay, it cannot stand alone or be used as the first unit in a run. Instead, it is designed to connect directly to a Main Bay, forming a seamless extension. While the depth of the Add-on Bay must match that of the Main Bay, its height and length may be adjusted to suit specific requirements.

Calculating How Many Bays Do I Need?

Main Bay

Because main bays are the only units that can stand alone, you will need one for every run. To determine the total number of main bays that can be accommodated, first review the layout to confirm the overall storage depth available, accounting for the required clearances on all sides. Next, finalise the rack depth to be used.

If there are pillars or columns in the facility, the rack run should stop before the pillar with the required clearances. After the pillar, the run can continue by starting again with a Main Bay, keeping the same spacing in mind. In addition to the clearances needed, also
consider the placement of top-tie beams if you plan to use them.

An example, if the available storage depth is 18,000 mm (18 m) and the selected rack depth is 800 mm, we must also consider the clearance required for the Material Handling, so an aisle width of 1,000 mm is required between two rack runs.

Each rack run requires 800 mm (rack depth) + 1000 mm (aisle clearance), except at the outermost racks, which only require the rack depth without additional clearance behind them.


For 10 rack runs (main bays):


  • Total rack depth = 10 × 800 mm = 5,600 mm
  • Total aisle space = 9 × 1,000 mm = 6,000 mm
  • Combined depth requirement = 17,000 mm, which fits within the available 18,000mm.

Adding a 11th rack run (main bay) would require an additional 1,000 mm (aisle) +
800 mm (rack depth) = 1,800 mm, increasing the total depth to 18,800 mm, which exceeds the available storage depth.

Therefore, the maximum number of rack runs feasible in this layout is 10 main bays.

Add-on Bays:


When planning for add-on bays in a continuous run, the calculation differs slightly from main bays and requires careful evaluation of the available layout. Begin by confirming the total length of the area available for racking (accounting for the required clearances), and then finalise the rack length.

For example, if the available floor length is 25,000 mm (25 m) and the chosen rack length is 2,300 mm, the first unit will be a Main Bay, which occupies one rack length. This leaves a residual space of: 25,000 mm – 2,300 mm = 22,700 mm Within this remaining space, only add-on bays can be placed.


With 9 add-on bays:

Total length = 9 × 2,300 mm = 20,700 mm, which fits within the available 22,700 mm.

With 10 add-on bays:

Total length = 10 × 2,300 mm = 23,000 mm, which exceeds the available space.

Therefore, the maximum configurations for this layout is 1 main bay + 9 add-on bays, making a total of 10 bays in the run.

About Frames & Beams

The Frames:

The Frame Depths of the UniRack has 6 variants — Depths of 450 mm, 600 mm, 750 mm, 900 mm,1000 mm, and 1200 mm.

The system is available in configurations that adapt perfectly to both compact and spacious areas.

Number of Levels Possible Height Wise Table
Frame Height 2 Levels 3 Levels 4 Levels 5 Levels 6 Levels 7 Levels 8 Levels
2000mm Yes Yes Yes
2500mm Yes Yes Yes Yes
3,000mm Yes Yes Yes Yes
3,500mm Yes Yes Yes Yes Yes
4,000mm Yes Yes Yes Yes Yes Yes

The Frames of the UniRack has 5 heights — 2 m, 2.5 m, 3 m, 3.5 m, 4 m. The number of levels you can have depends on 2 factors: load per level, & the height of the frame.

Check the table to see how many levels will fit your needs:

The number of levels in a rack can be maximised as long as the Total Rack Load remains
within the bay’s capacity.

  • Our racks are designed to carry up to 9,000 kgs per bay, with each level capable of
    supporting a maximum of 2,000 kgs.

The Beams:

The UniRack is designed to have 6 different Rack Lengths — 1800 mm, 2000 mm, 2300 mm, 2500 mm, 2700 mm & 3000 mm.

The maximum level-to-level height is 1500mm. Increasing this any further will decrease the load carrying capacity, substantially. At the same time, decreasing level-to-level height will briefly increase the load carrying capacity – although this is strongly not recommended by us. If you still wish to add more levels, you can always purchase extra beams by clicking here.

  • Always ensure that the highest level is positioned at least 500mm below the top edge of the upright frame. This safety clearance prevents stored goods from slipping sideways over the top of the rack. It is mandatory for all racks that are facing aisles or exposed to traffic routes — where movement and people are present. It is not required for racks positioned back-to-back within a continuous row since no people are present and goods cannot fall sideways to the next frame.

    Failure to observe this rule may result in falling goods and increased risk of accidents.

Regardless of the rack length or load-per-level combination selected, it is essential to ensure proper load distribution along the beam. For different loads per level, we have different profiles of beams available. These profiles change as per thickness and dimensions.

Frequently Asked Questions

What Can be Stored?
UniRack is designed to store a wide variety of non-palletised goods such as cartons, boxes, bins, totes, archives, automotive parts, bulky or irregularly shaped items, and medium- to heavy-weight inventory. Goods are stored horizontally across multiple levels, with shelves that can be customised in length, depth, and load capacity.

Compatible material handling methods include manual picking, hand trolleys, and light material handling equipment, making it ideal for operations that require frequent access and easy stock rotation. Perfect for storing products with multiple SKUs, medium-weight inventory, or goods requiring direct accessibility—UniRack ensures every item can be retrieved without disturbing others.

Your order will take 5-6 days to process plus the additional time taken for delivery shown at your checkout when it is finalised.

You will need a team of 4-8 people. Assembling 1 Main Bay usually takes 1hour depending on the skillset and tools used.

Because starters are the only units that can stand alone, you will need one for every run and one for every standalone unit in your warehouse layout. This makes calculating thenumber of starters you need simple. Determine how many runs and standalone units you need — that’s the number of starters you should purchase.

Add-ons are for continuous runs, and these calculations require more thought. Consult your layout to determine how many continuous runs you need to outfit. Then, record the number of bays each run will have. If your warehouse has 10 runs with 14 bays per run, you’ll need 13 add-ons for each run. Multiplying 13 add-on bays for each run by 10 runs is a total of 130 add-on bays.

While ordering a basic Main Bay, you will get all the required main components in your order — 4 uprights, its necessary quantity of horizontal and diagonal bracings, 4 upright legs, 4 levelling shims, 2 load beams for each level, the required quantity of panels for each level selected, & 4 lock pins for each level. All the necessary hardwares and fasteners are also provided in the required quantities to anchor and secure the mentioned components.

While ordering a basic Add-on Bay, you will receive — 2 uprights, its necessary quantities of horizontal and diagonal bracings, 2 upright legs, 2 levelling shims, 2 load beams for each level, the required quantity of panels for each level selected, & 4 lock pins for each level. All the necessary hardwares and fasteners are also provided in the required quantities to anchor and secure the mentioned components.

Along with these main components, any other accessory or extra component added in your order will also be sent with its required fasteners.

No tools will be provided and no extra fasteners are provided in our kits.

Of course, all the assembly instructions and user manuals are also provided. A digital copy of the same will be available for you in your account as a backup too.

Absolutely. We know that choosing the right rack system can feel overwhelming.You can explore our support and design services here to get step-by-step assistance.

Our support team is available Monday to Friday, 9:00 AM to 5:00 PM (IST). You can reach us at support@jaystorix.online, and we’ll get back to you promptly.

Once a product has been shipped, cancellations and returns are not accepted. For full details, please review our policies here.

Our Promise

At Storix, we prioritise earning our customers’ trust through superior design, quality, and safety in every aspect of our UR systems. Our solutions incorporate carefully designed components, such as pallets and cage bins, that ensure efficient storage and ease of use. We follow the highest design standards to maximise space utilisation while prioritising operator safety, creating systems that are both reliable & user-friendly, and also safe for
the environment.

Installation is seamless and hassle-free, allowing customers to experience immediate benefits without unnecessary delays. Our premium-quality powder coating enhances durability, ensuring a longer product life while maintaining exceptional performance under rigorous conditions. Additionally, we are committed to environmental responsibility, using well-processed, eco-friendly materials that align with sustainable practices. With Storix, customers can trust in a system that delivers unmatched reliability, safety, and longevity.

More About Long Span Racking

For a superior, conventional design offering seamless accessibility, robust durability, and
efficient storage for a wide variety of goods, Storix UniRack is the perfect long span
shelving solution for your warehouse.

  • Adaptability: Easily accommodates products of different sizes, weights, and specifications, making it suitable for a wide range of industries. Organise and retrieve items quickly, boosting overall warehouse productivity.
  • Accessibility: Every item is directly accessible without moving other goods, ensuring precise stock control and seamless inventory management.
  • Optimal Stock Flow: Simplifies tracking, retrieval, and management of stored goods, helping you maintain smooth warehouse operations.
  • Easily Modifiable: Its modular design allows for quick installation, expansion, or part replacement without disrupting workflow. Scale your storage efficiently as your inventory grows or changes.
  • Versatility: Ideal for businesses that require FIFO (First-In, First-Out) management for better product rotation and operational efficiency.
  • Excellent ROI: Maximises storage capacity while reducing handling time, ensuring long-term savings and faster returns.


UniRack is the right fit for you if your products…

1. Require Frequent/ Continuous Loading and Unloading.
Examples: clothing, electronics, toys, spare parts, groceries, etc.

2. Need easy Access to Individual Boxes/ Bins/ Cartons across multiple SKUs.
Examples: packaged food, beverages, medicines, cosmetics.

3. Have a High Turnover and Require FIFO (First In-First Out) management.
Examples: expiry-sensitive items like medicines or fresh produce, seasonal apparel, packaged snacks.

4. Demand Flexible Storage for varying sizes with Quick Retrieval for fast order fulfilment.
Examples: small to large appliances, building materials like cement bags or tools, automotive parts.

5. Are Medium – Heavy and require organised vertical storage for easy picking.
Examples: tires, batteries, medium-weight tools, storage containers.

6. Are Sensitive/ Time-Bound, needing efficient stock control.
Examples: vaccines, perishable goods, high-demand products.

7. Are Fragile yet Medium – Heavy in Weight.
Examples: glass bottles, delicate furniture, fragile containers.

8. Require a durable and Versatile Storage Solution.
Examples: machine parts, bricks, tiles, industrial supplies.